| Process | Applicable Materials | Key Benefits | Typical Applications |
|---|---|---|---|
| Annealing | Carbon steel, alloy steel, tool steel | Lowers hardness, removes stress, improves machinability | Blank preprocessing, castings/forgings |
| Normalizing | Carbon steel, alloy steel | Refines grain, adjusts hardness | General structural parts |
| Quenching | Carbon steel, alloy steel, tool steel | Significantly increases hardness & wear resistance | Shafts, gears, molds |
| Tempering | Quenched steel | Removes quenching stress, adjusts hardness/toughness | Nearly all quenched parts |
| Quenching + High Tempering | Medium carbon steel, alloy steel | Good combination of strength & toughness | Main shafts, connecting rods, bolts |
| Process | Applicable Materials | Key Benefits | Typical Applications |
|---|---|---|---|
| Induction Hardening | Medium carbon steel, alloy steel | Hard surface, tough core | Gear teeth, journals, rails |
| Flame Hardening | Medium carbon steel, cast iron | Surface hardening for large parts | Large gears, rolls |
| Laser Hardening | Various steels, cast iron | Precise positioning, minimal distortion | Mold guide surfaces, precision parts |
| Process | Applicable Materials | Key Benefits | Typical Applications |
|---|---|---|---|
| Carburizing | Low carbon steel, low alloy steel | Hard surface, tough core | Gears, shafts, cams |
| Nitriding | Alloy steel containing Al/Cr/Mo (e.g., 38CrMoAl) | Very high surface hardness, wear resistance, minimal distortion | Precision lead screws, molds, valves |
| Carbonitriding | Low carbon steel, alloy steel | Higher hardness & wear resistance than carburizing | Small gears, pins, fasteners |
| Nitrocarburizing | Various steels, cast iron | Improves wear & scuffing resistance | Molds, cylinder liners, crankshafts |
| Process | Applicable Materials | Key Benefits | Typical Applications |
|---|---|---|---|
| Solution Treatment | Aluminum alloys (2xxx, 6xxx, 7xxx), copper alloys | Increases strength & hardness | Aerospace structural parts, precision components |
| Aging | Aluminum alloys, copper alloys | Precipitation hardening, further improves hardness & stability | 7075 aluminum parts, beryllium copper |
| Annealing (Softening) | Aluminum alloys, copper alloys | Removes work hardening, improves formability | Cold-worked sheets, copper bars |
| Requirement | Recommended Process | Applicable Materials | |
|---|---|---|---|
| Improved machinability (lower hardness) | Annealing | High carbon steel, tool steel | |
| Low cost, general strength | Normalizing | Carbon steel, low alloy steel | |
| High hardness & wear resistance | Quenching + Low Tempering | Tool steel, bearing steel | |
| High strength + good toughness | Quenching + High Tempering | Medium carbon steel, alloy steel | |
| Hard surface + tough core | Carburizing + Quenching + Tempering | Low carbon steel, low alloy steel | |
| Very high surface hardness, no distortion | Nitriding | Alloy steel with Al/Cr/Mo | |
| High strength for aluminum alloys | Solution + Aging | 2xxx, 6xxx, 7xxx aluminum |