Common Heat Treatments | Heat Treatment Guide

Heat treatment is a process that alters the internal structure of metal materials through controlled heating, holding, and cooling to achieve desired mechanical properties. Proper heat treatment can significantly improve hardness, strength, wear resistance, toughness, and elasticity. Below is a list of common heat treatment processes for CNC machined and sheet metal parts, organized by process type.

Bulk Heat Treatment (for Structural Steel, Tool Steel)

ProcessApplicable MaterialsKey BenefitsTypical Applications
AnnealingCarbon steel, alloy steel, tool steelLowers hardness, removes stress, improves machinabilityBlank preprocessing, castings/forgings
NormalizingCarbon steel, alloy steelRefines grain, adjusts hardnessGeneral structural parts
QuenchingCarbon steel, alloy steel, tool steelSignificantly increases hardness & wear resistanceShafts, gears, molds
TemperingQuenched steelRemoves quenching stress, adjusts hardness/toughnessNearly all quenched parts
Quenching + High TemperingMedium carbon steel, alloy steelGood combination of strength & toughnessMain shafts, connecting rods, bolts

Surface Heat Treatment (heats only the surface layer)

ProcessApplicable MaterialsKey BenefitsTypical Applications
Induction HardeningMedium carbon steel, alloy steelHard surface, tough coreGear teeth, journals, rails
Flame HardeningMedium carbon steel, cast ironSurface hardening for large partsLarge gears, rolls
Laser HardeningVarious steels, cast ironPrecise positioning, minimal distortionMold guide surfaces, precision parts

Chemical Heat Treatment (alters surface composition)

ProcessApplicable MaterialsKey BenefitsTypical Applications
CarburizingLow carbon steel, low alloy steelHard surface, tough coreGears, shafts, cams
NitridingAlloy steel containing Al/Cr/Mo (e.g., 38CrMoAl)Very high surface hardness, wear resistance, minimal distortionPrecision lead screws, molds, valves
CarbonitridingLow carbon steel, alloy steelHigher hardness & wear resistance than carburizingSmall gears, pins, fasteners
NitrocarburizingVarious steels, cast ironImproves wear & scuffing resistanceMolds, cylinder liners, crankshafts

Heat Treatment for Non-Ferrous Metals (Aluminum, Copper Alloys)

ProcessApplicable MaterialsKey BenefitsTypical Applications
Solution TreatmentAluminum alloys (2xxx, 6xxx, 7xxx), copper alloysIncreases strength & hardnessAerospace structural parts, precision components
AgingAluminum alloys, copper alloysPrecipitation hardening, further improves hardness & stability7075 aluminum parts, beryllium copper
Annealing (Softening)Aluminum alloys, copper alloysRemoves work hardening, improves formabilityCold-worked sheets, copper bars

Selection Guide (Quick Reference)

RequirementRecommended ProcessApplicable Materials
Improved machinability (lower hardness)AnnealingHigh carbon steel, tool steel
Low cost, general strengthNormalizingCarbon steel, low alloy steel
High hardness & wear resistanceQuenching + Low TemperingTool steel, bearing steel
High strength + good toughnessQuenching + High TemperingMedium carbon steel, alloy steel
Hard surface + tough coreCarburizing + Quenching + TemperingLow carbon steel, low alloy steel
Very high surface hardness, no distortionNitridingAlloy steel with Al/Cr/Mo
High strength for aluminum alloysSolution + Aging2xxx, 6xxx, 7xxx aluminum

Not sure which heat treatment your parts need?

The choice of heat treatment depends on material, working conditions (impact, wear, fatigue), and cost budget. Our engineering team can provide free recommendations on heat treatment processes.

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